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Nature Nanotechnology2014ResearchNon-viral Gene Delivery

A Carbon Nanotube–Polymer Composite for T-Cell Therapy

Tarek R. Fadel, Fiona A. Sharp, Nalini Vudattu, Ragy Ragheb, Justin Garyu, Dongin Kim, Enping Hong, Nan Li, Gary L. Haller, Lisa D. Pfefferle, Sune Justesen, Kevan C. Herold, Tarek M. FahmyDOI 10.1038/nnano.2014.154

Summary

Adoptive cell transfer of tumor-specific T cells is a promising cancer immunotherapy, but efficient and economical ex vivo expansion of T cells remains a bottleneck. Artificial antigen-presenting cells (aAPCs) with high surface area and modular design could overcome cost and scalability limits of dendritic cell–based expansion. Murine T-cell expansion: CNPs expanded OT-1 CD8⁺ T cells ~200-fold after 2 weeks—more than 2× DYNA-EXO and more than 4× TET-EXO. - Cytokine efficiency: Expansion comparable to clinical standards using 1,000-fold less.

Purpose: Adoptive cell transfer of tumor-specific T cells is a promising cancer immunotherapy, but efficient and economical ex vivo expansion of T cells remains a bottleneck. Artificial antigen-presenting cells (aAPCs) with high surface area and modular design could overcome cost and scalability limits of dendritic cell–based expansion.
Hypothesis: A carbon nanotube–polymer composite (CNP) presenting T-cell stimuli on bundled carbon nanotubes, combined with PLGA nanoparticles co-encapsulating IL-2 and magnetite, can act as an efficient artificial antigen-presenting cell—expanding T cells to clinically relevant numbers using 1,000-fold less soluble IL-2, and the expanded T cells can delay tumor growth in a murine melanoma model.
Aims: Synthesize and characterize CNPs: bundled carbon nanotubes functionalized with neutravidin, biotinylated MHC-I/peptide and anti-CD28, plus PLGA nanoparticles containing IL-2 and magnetite. - Test in vitro expansion, phenotype, cytokine release, and cytolytic activity of murine OT-1 CD8⁺ T cells versus soluble tetramers, Dynabeads, and CNT-only controls. - Evaluate in vivo anti-tumour activity of CNP-expanded T cells in a B16-OVA murine melanoma model after peritumoral adoptive transfer. - Demonstrate human translation by expanding EBV-specific CD8⁺ T cells from healthy HLA-A2⁺ donors and comparing to dendritic cell stimulation.
Delivery system:

Component: Core material; Details: Hydroxyl-modified, bundled carbon nanotubes (CNTs); ~13 µm assemblies; high surface area (~1,610 m² g⁻¹)

Component: Surface functionalization; Details: Neutravidin adsorbed onto CNTs; biotinylated T-cell stimuli attached

Component: T-cell stimuli; Details: Peptide-loaded MHC-I (H-2Kᵇ/SIINFEKL for OT-1; EBV peptide/HLA-A2 dimer for human) and anti-CD28

Component: Cytokine delivery; Details: PLGA nanoparticles (~264 nm) co-encapsulating IL-2 and magnetite (12 wt% magnetite); DSPE-PEG-biotin surface

Component: Binding strategy; Details: Biotin–neutravidin coupling

Component: Separation; Details: Magnetite enables magnetic separation of CNPs from T cells

Component: Payload; Details: Antigen/MHC complexes, co-stimulatory ligand, and IL-2 cytokine (no genetic payload)

Component: Target cells; Details: CD8⁺ T cells (murine OT-1; human EBV-specific)

Component: Key feature; Details: Paracrine IL-2 delivery and multivalent antigen presentation on a high-aspect-ratio nanotube substrate

Approach: In vitro murine model: OT-1 CD8⁺ T cells isolated from transgenic mice; stimulated with CNPs or controls (¹⁴CNT, Dynabeads, soluble tetramers) with/without exogenous IL-2; some controls received 1,000-fold higher IL-2 (62.5 ng mL⁻¹). - In vivo model: C57BL/6 mice inoculated with B16F10-OVA melanoma for 10 days; single peritumoral injection of 1×10⁶ CNP-activated OT-1 CD8⁺ T cells; n = 6 mice per group; tumour growth monitored for 14 days. - Human translation: CD8⁺ T cells from HLA-A2⁺ healthy donors stimulated with CNP/EBV, CNP/OKT-3, or EBV-pulsed dendritic cells + IL-2 (100 U mL⁻¹); EBV-specific expansion measured at day 7. - Controls: PBS (no treatment), Dynabeads + IL-2 (DYNA-EXO), soluble tetramers + IL-2 (TET-EXO), CNP without IL-2 (CNP), ¹⁴CNT controls.
Key methods: Characterization: TEM, SEM, size distribution, zeta potential, NMR for PEG-biotin, FRET for antigen clustering, adsorption isotherm for neutravidin. - T-cell expansion and phenotype: Coulter counter for fold expansion; flow cytometry for CD27, CD69, CD25, CD62L, CD44, granzyme-B, EBV tetramer. - Function: IFN-γ ELISA; cytolytic activity against B16-OVA target cells; MTS/viability. - In vivo: Tumour volume and mass; tumour-infiltrating lymphocyte (TIL) counts; CD44⁺/CD62L⁻ effector TILs; haematoxylin and eosin histology. - Human T-cell expansion: Flow cytometry for EBV⁺/CD8⁺ frequency.
Key results: Murine T-cell expansion: CNPs expanded OT-1 CD8⁺ T cells ~200-fold after 2 weeks—more than 2× DYNA-EXO and more than 4× TET-EXO. - Cytokine efficiency: Expansion comparable to clinical standards using 1,000-fold less soluble IL-2. - Phenotype/function: >90% CD8⁺/CD27⁺ and CD69⁺/CD25⁺ during first week; higher granzyme-B; cytolytic activity at 20:1 E:T ratio was 3× that of DYNA-EXO. - In vivo efficacy: Significant delay in tumour growth at day 14 vs no treatment; TIL counts ~9×10⁴ for CNP and DYNA-EXO⁺ vs ~1×10⁴ for TET-EXO⁺ and PBS; increased CD44⁺/CD62L⁻ effector TILs; histology showed lymphocyte infiltration and tumour apoptosis. - Human translation: CNP/EBV expanded EBV-specific CD8⁺ T cells to 8.04% vs dendritic cells 2.22% (~4-fold); CNP/OKT-3 reached 4.97% (~2-fold).
Interpretation: The authors claim the CNP composite is a promising platform for generating large numbers of cytotoxic T cells for cancer immunotherapy, offering modularity, off-the-shelf storage, and significant cost reductions by reducing IL-2 dose 1,000-fold while enabling magnetic enrichment. They suggest this artificial APC system may improve antigen-specific T-cell expansion for adoptive cell therapies.
Limitations: In vivo scope: Only one murine melanoma model with peritumoral injection; short 2-week follow-up; no survival or memory T-cell data. - Human validation: Only in vitro; full clinical adaptation was explicitly beyond the scope. - Safety: Long-term fate, biodistribution, and toxicity of carbon nanotubes were not extensively assessed in vivo. - Manufacturing: Magnetic separation may complicate large-scale clinical translation. - Release profile: IL-2 release showed an initial burst followed by sustained release; leaching of iron was negligible but measured only over 150 h. - Controls: Not all clinical expansion standards were compared; 1,000-fold higher IL-2 was used in some controls to match CNP effects, which may not fully reflect conventional protocols.

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A Carbon Nanotube–Polymer Composite for T-Cell Therapy | Brilliant Blue Biosciences